How To Safely Use Dock Levellers For Smoother Loading Operations

No matter how well you manage dock levellers, you’re bound to encounter safety issues at times.

While some risks are unavoidable and the unexpected can’t always be predicted, you can take steps to keep your loading operations safe.

Here’s what you need to do to accident-proof your dock levellers for safer loading operations:

1. STAFF TRAINING

Even the best dock levellers can be hazardous if operators are not properly trained.

Staff should receive comprehensive training on correct leveller operation and best practices, along with refresher courses to help reinforce safety procedures and keep employees up to date.

You can take safety even further by fostering a safety-first culture - encouraging employees to report any issues immediately to prevent accidents.

2. TRAILER HEIGHTS

Not all trailers are the same height.

So it’s important to make sure the dock levellers being used are compatible with the range of vehicles being loaded and unloaded.

A standard dock leveller typically has a working range of approximately 300mm above and below platform height.

If vehicles with significantly different floor heights frequently use the dock, a dock leveller with an extended range may be required to accommodate them safely.

This will reduce the strain on equipment and improve operational efficiency.

3. MANUAL HANDLING EQUIPMENT

Different types of manual handling equipment can handle different leveller gradients.

Hand pallet trucks, for example, require a slope of no more than 3%, while electric pallet trucks can handle a 5% incline.

If the gradient is too steep, workers are forced to exert significantly more effort to move goods - increasing the risk of injury and reducing efficiency.

Choosing a dock leveller with a safe and appropriate gradient for the type of equipment being used prevents excessive strain on workers and machinery.

4. SLIPS, TRIPS & FALLS

Slips and trips are common hazards in loading areas.

Making it crucial to keep dock levellers and surrounding areas clear of debris, spills, and obstructions.

High-visibility markings and anti-slip surfaces can enhance safety - while properly maintained dock seals and shelters protect against weather-related hazards that could create unsafe conditions.

Additionally, dock lights can improve visibility in low-light conditions.

5. EMERGENCY PROCEDURES

Preparedness can make all the difference in an emergency.

Facilities should have clear guidelines on what to do in case of a dock leveller malfunction, ensuring that staff know exactly what to do in the event of a failure.

On top of that, dock levellers with built-in safety features, such as automatic safety stops, provide an added layer of protection by securing the platform when a forklift is still in use (should the truck driveaway unexpectedly).  

EXPERT GUIDANCE 

By implementing these dock leveller safety best practices, businesses can minimise risks, enhance efficiency, and protect their workforce.

For expert guidance on dock levellers and loading bay safety, contact Stertil today.

Contact Stertil on 08707 700471, or email info@stertil.co.uk.